- Product Description
Cross-flow filters are very successful in the field of industrial applications. This series of devices can replace traditional clarification filtration, sterilization filtration and separation and some concentration processes. The difference from small ceramic membrane experimental equipment is the different processing capacity. It is mainly used in large-scale industrial production, and the specifications and models can be selected according to needs.
The ceramic membrane tube used in the cross-flow filter has a narrow pore size distribution, high separation efficiency, and stable treatment effect; good chemical stability, a wide range of PH applications, acid resistance, alkali resistance, organic solvent resistance and oxidant resistance; high temperature resistance, steam recoil regeneration and high temperature in-situ sterilization; strong anti-pollution ability, no secondary dissolution during the separation process, no membrane pore swelling and resulting in changes in interception performance; high mechanical strength, good membrane regeneration performance, and stable membrane flux recovery after cleaning; simple separation process, low energy consumption, easy operation and maintenance; long membrane service life and many other advantages, so it has been successfully applied in many fields!
Filtration level:
High separation accuracy, optional filtration level, very stable treatment effect, no change in interception performance during long-term operation. Ceramic membrane tubes with different filtration levels can be selected according to different customer needs.
Flux and quality:
It can maintain long-term stable operation under high flux, and the obtained product quality is excellent. It changes the shortcomings of traditional filtration methods such as low clarity, incomplete sterilization, inability to continuously produce, high labor intensity, and low product quality.
Pollution resistance and interception performance:
Strong anti-pollution ability, no secondary dissolution during separation, product quality is guaranteed. Ceramic membrane tubes are prepared by special processes at high temperatures. Therefore, the ceramic membrane pores will not swell due to long-term exposure to high temperatures or acid or alkali systems.
Due to the limitations of the material, the PH range, temperature and service life of organic membrane elements when processing materials are subject to certain restrictions, which has become the main factor restricting the market development of hollow fiber membranes and other organic membrane products. This is a common problem in the world.
The dual advantages of membrane materials and membrane manufacturing technology determine that ceramic membranes will not have such disadvantages at all!
High temperature resistance, wide PH tolerance range, good antioxidant performance:
Ceramic membrane tubes have good high temperature resistance, can handle high temperature liquids, and can be regenerated by steam recoil and sterilized in situ at high temperature.
It has high mechanical strength, wide PH application range, good acid resistance, alkali resistance, organic solvent resistance and strong oxidant resistance, while some other inorganic membrane materials (such as stainless steel) are particularly not resistant to acid corrosion, so it is difficult to use it industrially for a long time in an acid system. Even if it is used industrially, its service life and interception performance cannot be guaranteed for a long time.
Cross-flow filtration, light membrane pollution, stable membrane performance:
The ceramic membrane uses a new cross-flow filtration method that is different from the traditional cross-flow filtration. This filtration method is not easy to form pollution on the membrane surface, which can effectively reduce the common phenomenon of concentration polarization in the membrane field and maintain the system's long-term stable high processing flux.
Membrane regeneration performance and service life:
Ceramic membrane filtration equipment can completely restore membrane performance in a short time through simple cleaning. The membrane regeneration performance is extremely strong and the cleaning cost is low.
The ceramic membrane has a long service life, which is several times or even dozens of times the service life of membrane elements made of organic membrane materials.
Equipment investment and comprehensive cost:
The one-time investment and long-term maintenance costs of the ceramic membrane system are much lower than those of some other inorganic membrane equipment.
The system process is highly integrated, easy to operate and maintain, each operating unit is a self-contained system, the membrane tube is easy to replace, the operating cost, running cost, labor intensity and membrane replacement cost are very low, the use of ceramic membrane equipment will significantly reduce the comprehensive cost of the product.
System energy consumption and operation stability:
The system treatment process has no phase change and low energy consumption. Compared with traditional process methods, it can not only effectively reduce costs, but also realize long-term, stable and continuous industrial production of the system.
The use of ceramic membrane equipment can reduce the operating pressure of subsequent sections on the basis of improving quality and reducing costs, create good working conditions for subsequent production sections, and lay a good foundation for the stable operation of equipment in this section and subsequent sections.
Material and specification requirements:
The membrane and auxiliary materials are pollution-free materials, the site is clean and hygienic, which can effectively reduce the labor intensity of workers and meet the FDA (or GMP) specifications.
Process design and control
The process design is standardized and jointly created by senior process designers, engineers and professional 3D designers. The system can achieve full automatic control and can easily switch between manual control and automatic control according to the specific requirements of users.
Ceramic membrane element pore size:
10nm, 50nm, 100nm, 200nm, 400nm, 600nm, 800nm, 1um, 1.2um, 1.5um, 2um,
30nm (200KD), 20nm (150KD). 12nm (100KD), 10nm (20KD), 5nm (8000D), 3nm (2000D)
Application areas:
Food and beverage: sterilization, clarification and filtration of wine, beer, cider and juice
Seasoning: sterilization, clarification and filtration of soy sauce, vinegar, etc.
style="font-size:16px;">Bioengineering: clarification and filtration of biological fermentation liquid; clarification and filtration of plant extracts
Pharmaceutical Engineering: purification, concentration and separation of vitamins, penicillin, cephalosporin C, erythromycin, etc.; clarification and filtration of Chinese medicine extracts
Petrochemical Metallurgy: Clarification, Filtration and Impurity Removal of Heavy Metals, Strong Acids and Strong Alkaline Solutions, Cutting Fluid Filtration
Environmental Engineering: Treatment of Oil-Containing Emulsion Wastewater and Various Wastewater Treatment; MBR Process for Leachate; Pretreatment of Various Waste Acids and Waste Alkalis
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